How to mount a gas spring
You have purchased a new gas spring, but then you wonder: how do you actually mount a gas spring? We are happy to explain how to install a gas spring correctly. Whether you are mounting a gas spring for a flap, hatch, door or something else, correct installation directly determines the lifespan and performance of your gas spring. By making the right preparations and paying attention to the mounting conditions, you opt for the best outcome.
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The correct mounting position
One of the most important points during installation is the mounting angle and orientation of the gas spring. The cylinder of the gas spring must be positioned so that the piston rod points downward in the closed position. This ensures that the lubricant remains at the seal, preventing wear and leakage. The correct mounting position produces the right damping and movement. In applications such as flaps or lids, the fixed mounting point is usually closer to the hinge, while the moving mounting points are further away.
Preparation and tools
Before you begin, proper preparation is important. Make sure you have all the mounting materials: the correct mounting brackets, bolts/self-tapping screws, possibly ball-joint fittings, and tools such as a spanner or ratchet. Also check that the gas spring is suitable in terms of length, stroke and force — an incorrect choice can lead to improper operation or overloading. Work safely: for example, secure a flap properly so that it does not unexpectedly fall shut during installation.
Step-by-step installation
Begin by marking the mounting points. Measure the distance from the hinge to the mounting points and first fit the brackets in the correct positions. Then click or screw the gas spring into place: first to the moving part (for example, the flap) and then to the fixed part (e.g. the bodywork). Ensure that the piston rod is correctly positioned. When replacing two gas springs, it is advisable to install them one at a time so that the flap or hatch remains supported throughout. After installation, test the movement: open and close the component several times and check that the operation is smooth, that no lateral loading occurs, and that the gas spring does not “bottom out” or jam at the end positions of the stroke.
Maintenance and inspection
After installation, it is wise to periodically check that the gas spring is still functioning correctly. Look for wear at the mounting points, rust formation, and whether the flap or hatch remains neatly in position. By identifying small deviations in good time, you prevent larger problems later on.
Order a gas spring from T‑Technics
When mounting a gas spring, stick to the correct steps and pay attention to positioning, selection and installation details. With the right approach, you will mount a gas spring that performs reliably for years to come. If you have any further questions about mounting a gas spring or would like help purchasing a new gas spring, please feel free to get in touch — we are happy to help.